Manufacturing Value Add for ITEC
MVALive redefines the semiconductor manufacturing process by combining the power of Big Data, Digital Twinning, and Machine Learning. This advanced tool provides real-time insights that were previously only available through complex manual calculations. The key advantage of MVALive is its immediate visibility into the added value in currency throughout the entire production process, from large-scale operations to each individual production step. This enables companies to maximize efficiency and significantly reduce costs.
ITEC
This internal tool serves as an (automated) decision support system for future developments and production batches.
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Maximum control and real-time insights in semiconductor production
In a high-volume semiconductor production environment, where over 100 billion products are distributed across thousands of types, numerous production lines, and multiple process steps—each with countless variations—even the smallest errors can have far-reaching consequences. In this complex setting, every second is crucial, requiring swift corrective actions when deviations occur or are about to occur.
MVALive provides a solution to this challenge: a smart, intuitive tool that delivers real-time performance insights and proactively supports decision-making. From financial controllers to production managers and planners—every stakeholder gains instant access to personalized data and strategic recommendations.
Typically, obtaining these insights requires manual calculations and retrospective analyses, leaving stakeholders perpetually a few steps behind. Additionally, data is stored in heterogeneous and isolated systems, hindering comprehensive analysis and seamless decision-making. Moreover, the most critical question remains unanswered:
How much value do we add at each process step?
When stakeholders can make informed decisions instantly, optimal performance is ensured, errors are minimized, and significant cost reductions, higher first-time yield rates, and overall improved product quality are achieved.
MVALive leverages Big Data, Digital Twinning, and Machine Learning to overcome the complexity of chip production. It transforms isolated data streams into personalized insights essential for semiconductor manufacturing, such as “yield,” “error states,” and “effective process time.” This enables effective problem-solving, automated decision-making, and timely corrective actions, ensuring that machines operate for as many hours per day as possible.
MVALive serves as an (automated) decision support system for future developments and production batches.
A unique feature of MVALive is its ability to calculate the total cost per chip in real time, broken down by product type, process step, and production lot, and compared to historical values. This allows stakeholders to make strategic, real-time decisions for margin maximization with insights that were previously only available through historical analyses.
Efficient chip production through personalized insights
With MVALive, we have developed a powerful tool that significantly simplifies the complexity of chip production. The tool transforms isolated data streams into valuable, personalized insights. This enables manufacturers at ITEC to quickly resolve issues, make automated decisions, and implement timely corrective actions, ensuring that machines operate as efficiently as possible.
Direct access to strategic decisions
A unique feature of MVALive is its ability to calculate the total cost per chip in real time, detailed by product type, process step, and production lot, and compare it with historical data. This provides stakeholders with direct access to strategic insights, enabling them to make informed decisions at any moment to maximize profit margins—insights that were previously only available through complex historical analyses.
Flexible integration and maximum control
The modular architecture and customizable components of MVALive ensure flexible and seamless integration into various digital environments. This results in complete control over production processes and the ability to make strategic choices that both maximize profit and enhance productivity.
Rapid approach and innovation through close collaboration
Innovative ideas were directly tested in realistic situations, avoiding long research phases and meetings. As a result, budgets and internal processes did not hinder innovation, and we consistently delivered on time and within budget.
The result?
- Quickly adding value by building, testing, and improving directly
- Staying within time and budget without compromising on innovation
- Effortlessly integrating process optimization and smart automation
Thanks to this approach, we have created an intuitive, real-time data-driven solution that not only provides insights but also automates strategic decision-making and enhances operational efficiency.
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You can contact Jorens Thomassen by clicking the button below, or call him on the following number 053 4800480